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Methods and Apparatus for Application of Nested Zero Waste Ear to Traveling Web:

U.S. Patent No. 9,622,918

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By: Tara Olivo

Associate Editor at Nonwovens Industry, Rodman Media

John McCabe, Sheboygan Falls, WI; Jeff Fritz, Plymouth, WI; and Robert E. Andrews, Sheboygan Falls, WI.
Assigned to Curt G. Joe, Inc., Sheboygan Falls, WI.

Filed: 10/12/10
Issued: 4/18/17

A disposable product comprising: a front and back left wing; a front and back right wing; said front and back wings coupled at an inboard edge of said front and back wings to a chassis web carrying an absorbent core, said chassis web having a back waist edge and a front waist edge, said chassis web extending in a lengthwise direction from said back waist edge to said front waist edge, said chassis web also extending in a widthwise direction between said back left ring and said back right wing; a left stretchable web coupled to said back left wing at an outboard edge of said back left wing; a right stretchable web coupled to said back left wing at an outboard edge of said back right wing; a left ear coupled to said left stretchable web, said left ear coupled to a non-woven web coupled to a first closure mechanism along less than a lengthwise direction dimension of said left ear; a right ear coupled to said right stretchable said right ear coupled to a non-woven web coupled to a second closure mechanism along less than a lengthwise direction dimension of said left ear; said back right and left wings further comprising a back waist edge, and a leg opening facing edge; said left and right ears having a back waist edge; said chassis web having a back waist edge; said back right wing back waist edge and said back left wing back waist edge spaced apart from said chassis back waist edge chassis in said lengthwise direction at a first distance from said chassis web back waist edge; said first closure mechanism separated from said back left wing in said widthwise direction by a bonded portion between said back left ear and back left wing, and by a widthwise portion of said back left ear; and said second closure mechanism separated from said back right wing in said widthwise direction by a bonded portion between said back right ear and back right wing, and by a widthwise portion of said back right ear.

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